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The present situation and future of domestic filter rod forming equipment

The present situation and future of domestic filter rod forming equipment

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  • Time of issue:2018-09-14
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(Summary description)Filter rod refers to a circular rod with filtering properties and a certain length, which is made of filtering materials (such as tobacco fiber tow and core paper, etc.) by processing and rolling. Its main technical indexes include length, circumference, roundness, suction resistance, hardness, moisture content and some appearance indexes.

The present situation and future of domestic filter rod forming equipment

(Summary description)Filter rod refers to a circular rod with filtering properties and a certain length, which is made of filtering materials (such as tobacco fiber tow and core paper, etc.) by processing and rolling. Its main technical indexes include length, circumference, roundness, suction resistance, hardness, moisture content and some appearance indexes.

  • Categories:News
  • Author:
  • Origin:
  • Time of issue:2018-09-14
  • Views:0
Information

Filter rod refers to a circular rod with filtering properties and a certain length, which is made of filtering materials (such as tobacco fiber tow and core paper, etc.) by processing and rolling. Its main technical indexes include length, circumference, roundness, suction resistance, hardness, moisture content and some appearance indexes. After the filter rod is cut, it can be connected to the suction end of the cigarette, which is the filter nozzle. Filter can filter some substances in cigarette smoke (such as tar, nicotine, etc.), is a component of filter cigarette.

Filter rod forming equipment, usually can be divided into fiber filter rod forming equipment and compound filter rod forming equipment. In recent years, with the development of domestic tobacco machine manufacturing industry, the technical level of domestic filter rod molding equipment has also made considerable progress, become a domestic tobacco machine equipment can not be ignored in an important force.

At the beginning of the 1950s, acetate fiber filter came out, its molding equipment is a cigarette machine change opportunity, molding speed is 60 meters/min, through the transformation of the paint spray machine plasticizer added, the adhesive used in the molding for the hydrolysis of starch.

In the 1970s and 1980s, the fiber filter rod forming equipment developed the fastest, and the fiber bundle processing technology and filter rod forming technology became more and more perfect, with the forming speed reaching 400 meters per minute. In the late 1980s, German Rainbow company developed a molding speed of 600 m/min AF3-KDF3 molding unit.

In the new century, Hongni Company and Italian G.D Company have respectively developed the KDF-M nozzle molding machine and DF10 filter rod molding machine with double track forming speed of 1000 M/min, which refresh the filter rod forming speed again.

China's independent production of fiber filter rod molding equipment began in the early 1980s, Shanghai Tobacco Machinery Co., Ltd. trial-produced and mass production of YL12 filter rod molding machine, the production speed of 140 m/min. In 1988, China National Tobacco Corporation introduced the production technology of German Hongni KDF2 filter rod molding unit, the domestic model is ZL22, the production speed is 400 meters per minute.

In recent years, China Tobacco Machinery Group Co., Ltd. has deepened international technical exchanges and cooperation, accelerated the pace of localization of filter rod molding equipment, and various star models have emerged constantly.

In 2001, China Tobacco Machinery Technology Center designed the ZL26 filter rod forming unit with reference to The Af3-KDF3 unit of Hongnion Company in Germany. In 2010, ZL27 fiber filter rod forming unit was designed. In 2011, China tobacco machinery group introduced the two-channel fiber filter rod molding unit DF10 from G.D of Italy. The production speed was 1000m/min and the domestic model was ZL28. In 2011, the KDF4 fiber filter rod molding unit of Hongni Company was introduced. The production speed was 600m/min and the domestic model was ZL29.

After years of exploration, Xuchang Cigarette machine Company has made a number of breakthroughs. In terms of fiber filter rod forming equipment, taking THE ZL26 prototype machine as the platform, Xuchang Tobacco Machine Company has independently developed and launched ZL26B, ZL26C and fine branch filter rod forming units based on THE ZL26C platform and put them into the market, with a total sales of more than 100 units. Among them, the production speed of ZL26C fine-branch filter rod forming unit is up to 400 meters per minute, which fills the blank of fine-branch filter rod forming equipment based on high-speed machine platform in China. ZL28 and ZL29 units have been introduced and converted into production, with some performance indexes exceeding those of imported models. ZL29 units have passed the verification and acceptance of State Tobacco Monopoly Administration in March 2015, and so far 38 units have been ordered. In the field of compound filter rod forming machine, Xuchang Tobacco Machine Company and China Tobacco Machinery Technology Center developed ZL41 forming unit and launched the fine branch compound filter rod forming unit based on YL43 type unit, which filled the domestic gap.

Of course, compared with hongni, G.D, such advanced cigarette machine enterprises in the world, we still have a large gap. The main performance is: start late, the foundation is thin, the technical accumulation is weak; Lack of basic research, lack of innovation ability; The processing, manufacturing and inspection capabilities of some key components need to be strengthened, and the product quality and some performance indicators are still inadequate compared with similar foreign products. In addition, users have increasingly strict requirements on the equipment. At present, most users have higher technical indicators of filter rods than national standards and industry standards, and the assessment methods of statistics, check and sum are more complex and diverse, which all pose great challenges to the research, development and manufacturing of equipment.

Ling Chengxing, director of the State Tobacco Monopoly Administration, pointed out that domestic cigarette makers should set up the ambition of narrowing the gap with the international cigarette machine research and development and manufacturing level, and firmly catch up with cigarette machine manufacturing companies in the vanguard. With the profound changes of cigarette market, the demand of filter rod forming equipment also presents different changes. The author thinks that the domestic filter rod forming equipment will develop in the following directions in the future:

Personalization -- With the production capacity of equipment reaching a new height and the changes in the tobacco end consumer market, filter rod molding equipment will present diversified development in terms of specification series and filter rod types in the future, and the personalized needs of users will become more and more prominent. In the future for a period of time, special specifications (diameter, length, complex structure, etc.) of filter rod scab, cellulose acetate filter rod, carbon, paper filter stick, hollow rods, concentric filter rod, the capsule filter rod, multivariate composite filter rod and so on the new, special filter rod molding equipment market demand will gradually expand, user customization features matching item types will be increasingly rich, design and development should pay attention to when the product modularization and flexibility, improve the product's adaptability.

Wisdom - along with the Internet of things, cloud storage, development of emerging technologies, such as large data, the future of filter rod molding equipment need to develop wisdom perception, intelligence analysis, decision-making, management wisdom and intelligence control, the wisdom of the comprehensive perception ability, state evaluation, fault early warning, trend prediction ability, optimized decision-making ability, the whole life cycle knowledge base constructing ability and autonomous support capability, reduce customer maintenance cost, to increase efficiency.

Afforestation, the national environmental protection consciousness and awareness of energy conservation under the condition of increasing, the future of filter rod molding equipment of raw material will be more healthy environmental protection, dust and fly less equipment, lower noise, further reduce the air pollution, parts material selection more scientific and rigorous, casting, heat treatment, surface treatment and other more advanced production technology, environmental protection.

Only by making great progress in the above aspects, can the domestic filter rod forming equipment enhance the product competitiveness and realize the historical leapfrogging from being in the same league to being in the same league.

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